Our impact idlers are manufactured on advanced automated lines and under a strict quality control system. Every stage from raw material to finished product is rigorously monitored to ensure consistent performance and reliability.
·Premium Raw Materials: We use high-strength steel tubes, precision carbon steel shafts, and wear-resistant rubber rings. All materials are inspected upon arrival to ensure compliance with structural and impact resistance requirements.
·Precision Machining: Rollers are processed using automated cutting and CNC lathes, with robotic or automatic welding to guarantee dimensional accuracy, concentricity, and weld quality.
·Dynamic & Static Balance Testing: Each roller undergoes thorough balance testing after assembly to reduce vibration and noise during operation, enhancing service life.
·Advanced Sealing & Surface Protection: Our sealing systems pass water resistance testing, and surface treatments such as powder coating, electroplating, or hot-dip galvanizing ensure strong corrosion resistance.
·Comprehensive QC Process: This includes material re-inspection, in-process checks, finished product sampling, and load testing—ensuring that every batch meets customer requirements and industry standards.