Ceramic Lagged Idler

Embedded ceramic surface for wear resistance and anti-slip performance in heavy-duty applications.

Overview

The ceramic lagged idler features a roller surface embedded with ceramic elements, designed for heavy-duty, abrasive, and wet environments.

Its ceramic coating significantly increases friction and wear resistance, making it ideal for key conveyor systems in mining, port, steel, and cement industries.

View Specifications

Haituo (HiTop) Motion Technology Conveycustom Ceramic Lagged Idler (3)

More Details For Our Customers

Structure Composition

This idler is composed of a steel roller body, ceramic lagging layer, precision bearings, dust seals, and a steel shaft. The ceramic lagging consists of sintered ceramic tiles bonded onto a rubber layer and firmly affixed to the roller shell through specialized manufacturing techniques.

Custom Options & Parameters

Ceramic lagged idlers are designed for harsh applications involving high wear, moisture, and corrosion. Multiple customization options are available:
Roller Diameter & Length: Standard diameters range from φ89 to φ159mm, with lengths tailored to belt width (e.g. 650mm, 800mm, 1000mm).
Ceramic Tile Type: Dot-type studs, strip-type ceramics, or full-wrap designs are available to suit anti-slip and abrasion resistance needs.
Ceramic Material & Hardness: Made from alumina or zirconia ceramics with Mohs hardness ≥9 to ensure superior durability.
Roller Shell & Coating: Available in carbon steel or stainless steel, with surface treatments like powder coating, hot-dip galvanizing, or electroplating for corrosion resistance.
Sealing & Bearing Options: High-protection sealing systems (e.g. triple labyrinth seals) and precision bearings (e.g. 6205, 6306) can be configured for enhanced performance.

Manufacturing & Quality Control

Our ceramic lagged idlers are produced using dedicated manufacturing techniques and strict quality control to ensure stable performance under severe conditions.
Premium Materials: Roller shells use high-strength steel tubes; ceramic tiles are made from high-purity alumina or zirconia and bonded with high-strength adhesives under heat and pressure.
Automated Precision Processing: CNC turning, automated welding, and robotic coating systems ensure precise dimensions and surface protection.
Ceramic Embedding Quality Check: All tiles are pre-screened for size and surface pre-treated before application. Finished rollers are inspected for bonding integrity and surface flatness.
Dynamic & Static Balance Testing: Each roller is tested for balance to minimize vibration and ensure smooth operation.
Comprehensive Performance Testing: Every unit is checked for rotation smoothness, sealing integrity, waterproofing, and load-bearing performance before delivery.

FAQ or Maintenance Tips

·FAQ
Damaged or missing ceramic tiles may reduce friction and shorten belt life.
·Maintenance Tip
Inspect the ceramic surface monthly; replace any broken tiles immediately.

Note：

We support customized drawings, sample development, small-batch prototyping, and mass production to meet diverse product requirements under complex working conditions in industries such as mining, cement, steel, power, and ports.

Product Features

Superior Wear Resistance

Ceramic coating offers outstanding abrasion resistance for extended service life.

Improved Traction Performance

Enhanced friction reduces belt slippage, improving power transmission.

Adaptable to Harsh Conditions

Resistant to corrosion and moisture, suitable for dusty and humid environments.

Low Maintenance Costs

Long lifespan and reliability reduce downtime and maintenance expenses.

Need a custom solution?
Let’s make it simple.

Professional OEM/ODM services to match. From function to design, we offer fast and flexible customization to meet your exact needs.

Customization Options

01.

Size Flexibility

Roller length, pulley diameter, shaft size, and other dimensions can be precisely tailored to fit specific conveyor systems.

02.

Material Selection

Various materials including carbon steel, stainless steel, aluminum, and polymers are available for different environments.

03.

Surface Finish

Powder coating, zinc plating, hot-dip galvanizing, and rubber lagging enhance corrosion resistance and surface grip.

04.

Sealing Design

Optional sealing systems such as labyrinth seals, steel cap seals, and fully enclosed designs improve dust and water protection.

05.

Rubber Ring Type

Impact idlers support various rubber ring types and hardness levels, effectively handling different shock loads and operational conditions.

06.

Engineering Support

We support custom development based on drawings or samples, and assist in structure optimization and non-standard design.

Applications Across Industries

Mining

Tear-resistant steel cord belts withstand continuous impact from sharp-edged ores

Cement Plants

Heat-resistant covers (+150℃) prevent surface carbonization during clinker conveying.

Chemical Industry

Transports fertilizers/plastic pellets using corrosion-proof rubber & enclosed structures.

Construction

Wide belts for sand/concrete with high-capacity design.

Power Plants

Anti-static guide strips eliminate spark risks in coal conveying.

Steel Mills

Handles iron ore/slag at 800°C with alloy-reinforced carcass.

Logging

Reinforced belts transport logs/sawdust with puncture-proof layers.

Logistics

Anti-salt spray rubber compound extends service life in humid port operations.

Reach Out Today

Tell Us What You Need

Tell us as specific as possible of your needs, provide the drawing, reference picture and share your idea to us.

Get Solution & Quote

We will work on the best solution according to your requirements, and quote will be provided within 24 hours.

Approve Mass Production

We will start mass production after approval and deposit, and we will handle the shipment and future after-sale service.